|
The M1931 liner was secured to the
helmet shell with three retaining rivets. These rivets (Splinte)
were positioned on the shell with two located on the front of the
helmet (near the temples) and one rivet centered squarely on the
back. The rivets featured a round, semi-domed head with two
prongs which were secured by a flat washer. When attached to the
helmet, the rivet’s prongs were inserted through a pre-drilled
hole in the shell, and passed through the outermost ring of the
helmet liner. The flat washer used to secure the rivet to the
helmet contained two rectangular slots. Once the rivet was
inserted through the helmet shell, the two prongs were drawn back
and flattened.
Initial specifications called for the
rivets to be manufactured out of four separate parts which
included the domed rivet head, a solid metal base to which the
head was crimped, the prongs, and finally the retaining washer.
The entire rivet was manufactured of brass and then zinc coated by
galvanization to prevent the green corrosion that typically
collects when brass is exposed to moisture. Six firms were
contracted to manufacture the rivets. These manufacturers were
responsible for producing the rivets, painting them the
appropriate colors, and packaging them for shipment to helmet
production facilities. These six firms were the only manufacturers
involved in the production of liner retaining rivets through May
1945. Each of the firms was required to place a maker mark on one
of the two prongs on each of the rivets. This practice was not
fully adhered to during early production. Helmets with components
dated 1937 and earlier often have unmarked rivets.
The first M1935
helmets assembled received brass rivets with zinc coatings as
previously described. The majority of these helmets were shipped
first to the Luftwaffe and then to the Army. On 14 May 1936 the
Luftwaffe issued an official bulletin citing the brass retaining
rivets as insufficient to hold the weight of the helmet when hung
by the chinstrap or under severe impact. The apparent softness of
the brass sheeting resulted in the shearing of the rivet prongs.
As a result, the manufacturers involved gave a new supply of
rivets to the Luftwaffe. The Luftwaffe received the majority of
helmets from the Thale plant in the early part of 1936. The Army
received its first large order of helmets on 30 April of the same
year. This was just one month after the Luftwaffe had officially
noted the shearing problem.
The shearing problem resulting from
the brass sheeting used in the manufacture of the helmet rivets
was eventually corrected. Steel rivets galvanized with zinc were
slowly introduced as an alternative to brass. The steel rivets
continued to be manufactured in four parts with a solid metal
head. Despite the switch from brass to steel, many firms
continued to supply helmet assembly plants with old stock until
depleted. Examination of original rivets clearly illustrates that
at least three of the firms manufactured brass rivets through
1939. At least one firm continued to make brass rivets through
1940. Many helmets dated 1941 and later exhibit hollow
headed rivets. In general, hollow headed rivets were as durable
as their steel counterparts. |