German-Helmets.com  - The Online Reference Guide to World War II German Helmets 1933-1945

    Oven Tempering

This photo shows one of the many intermediate stages of helmet production which exposed each helmet to a series of heat treatments in large industrial ovens. 

Because the steel shell became weaker as a result of the press form molding process, the helmet had to be heated at various intervals to strengthen the steel and to make it harder.  On the left side of this photo can be seen a stack of M35 helmets without any paint or primer whatsoever. These helmets are waiting to be heat treated by the men working this oven. 

On the shelf in the middle of the photo can be seen a number of helmets that have already been heat treated and which are cooling after having recently come from the oven.  One can see that many helmets were stacked into piles with some taller than others.  It appears as though no specific requirement was established with regards to stacking protocol.

The helmets at the right side of the photo have already been given a surface coat of paint.  This is evidenced by the fact that they are darker and glisten more due to the wet paint.  Helmets were not painted in this particular oven room, but rather in a room adjacent to the ovens.  It is entirely possible that this stack of helmets is from a different oven located near by (outside the image range of the photograph).  Photographs showing women laborers painting helmets using pneumatic spray guns indicate that this was the standard method of painting helmets in the factory.

Most helmets had their paint surfaces baked to achieve a faster drying time and to produce a more durable paint surface.  The painting process was done with mechanical, hand operated pneumatic spray guns as noted earlier.  No automatic equipment existed at this time and all of the work needed to be accomplished by skilled or unskilled laborers.  This resulted in somewhat slow of a process that could also produce errors if not supervised closely.

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Oven Tempering

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